i3Houston said:
The best way to upgrade the battery would be through warranty upgrade given that the there is 4 more(100K miles) years of warranty left even on early models. So no need to baby the battery.
The battery warranty does not guarantee that a degraded battery pack capacity would result in a replacement battery pack. There is certainly no mention of a newer battery pack with higher capacity. BMW has highlighted the modular design of the i3 battery pack which would allow the warranty replacement of a "bad" module rather than the entire battery pack.
Due to a design fault, many of the original Honda Insight hybrid's battery packs failed under warranty. Honda ran out of new battery cells which were no longer being manufactured, so warranty replacement battery packs were rebuilt with used battery cells. These battery packs had shorter lives than less expensive 3rd-party battery packs built with battery cells from a different manufacturer. There is nothing that would prevent BMW from using, for example, used 60 Ah battery cells when new ones are no longer being manufactured.
I have read of an i3 owner whose 60 Ah battery pack was being replaced under warranty and who was willing to pay extra for a 94 Ah battery pack but was denied by BMW. I think the chances of having a battery pack replaced under warranty by a higher capacity battery pack are slim.
Because of this, I will continue treating our battery pack in a way that should decrease its degradation rate. I certainly don't want to have a battery pack whose capacity has degraded 25% when its warranty expires and thus would not be fixed by BMW under warranty. I would also prefer not to have a warranty replacement battery pack or battery module made from used cells.
i3Houston said:
Upgrading from 3rd party would not only void bumper to bumper warranty(4 yrs/50Kmiles) but also drive train warranty.
True. I will wait until our battery pack warranty has expired before considering installing a higher capacity 3rd-party battery pack.
i3Houston said:
Since EVs are not mass produced, dont think if it will be financially sensible anytime soon(2025?) to upgrade the battery vs. buying new car+selling the old one.
Considerably fewer original Honda Insights were manufactured in total than i3's in a single year, yet 3rd-party Honda Insight battery packs were available starting shortly the first battery pack warranties expired. So I expect 3rd-party i3 battery packs, likely of greater than 60 Ah capacity, to become available in 2022 shortly after the earliest i3 battery pack warranties begin to expire in significant numbers. These 3rd-party battery packs will be significantly less expensive than what BMW charges, of course. Depending on the value of used i3's at that time, it could make economic sense to replace the battery pack with a higher capacity 3rd-party battery pack rather than to buy a newer used i3 (new ones will likely not be available then).
But on the other hand, i3's battery is holding up great, unlike Leaf and i3 should have 50 or 70 total miles range at end of 8th year(2022-2024) for 2014 to 2016 i3s.
i3Houston said:
Maybe we will hear about the battery warranty claims once 2014-15 i3 hit 7th year, it will be really interesting to see what BMW offers then, it can be 21KW battery but smaller and lighter or 60KW battery but software limited to 21KW($ to unlock range) or a buy back program?
That would be kWh, not kW.
I can almost guarantee that any battery pack sold by BMW would be considerably more expensive that a battery pack of similar quality but greater capacity sold by a 3rd-party manufacturer. There would almost certainly be a core charge for a replacement 3rd-party battery pack which would encourage the buyer to return the battery modules which could be rebuilt with new cells and sold to others.