High Cost of DC Fast Chargers Unnecessary?

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alohart

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IEEE Spectrum has published an article entitled We're Charging Our Cars Wrong with the subtitle "Complex, costly charging infrastructure is limiting the adoption of EVs". It delves into charging electronics and how they should be redesigned to reduce their cost significantly while not degrading safety or reliability. It includes a surprising statement: "A single 300-kW port in a public charging station includes about US $90,000 of power electronics, of which about $54,000 is for the isolation link." No wonder DC fast charging rates tend to be considerably higher than local electricity rates. It's a wonder that DC fast charging companies can be profitable.

The authors are the cofounders of AC Propulsion, a startup company that in 1996 built the tZero electric roadster. Being EV pioneers, I wonder why their recommended EV charging station changes weren't incorporated early on. Maybe subsequent advances in power electronics has made these changes possible.

If you are curious about how EV charging stations operate and what changes might be made to make them less expensive, this would be an informative read.
 
Very interesting and I'm just going to have to assume they know what they're writing, I'll take their word for it.

The problem is I think that they've missed the boat. With SAE having recently approved the J3400 standard after an extensive peer review process, after all that, I can only imagine the resistance that would be met attempting to jump into a redesign now, unless there was a huge push from within the industry to do so.
 
The problem is I think that they've missed the boat. With SAE having recently approved the J3400 standard after an extensive peer review process, after all that, I can only imagine the resistance that would be met attempting to jump into a redesign now, unless there was a huge push from within the industry to do so.
You're correct. If theirs is such a good idea, it could be implemented in European charging stations as well although E.U. standards would have to be revised. If the cost savings would be as great as they allege, that should be enough incentive to investigate this further. However, I might not see any revised charging stations in my lifetime…
 
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