How to Lift an i3 onto Jack Stands

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alohart

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The i3's plastic jack points are not like those on most cars. The $20 1.5-ton automotive scissor jack and $40 2-ton ratcheting jack stands that I had used with my Mitsubishi i-MiEV could not be used with our i3 because their lifting surfaces do not have the correct shape to fit in the i3's jack points, and they do not have flat lifting surfaces that could be used with a jack pad adapter. So I had to pay almost $400 for a 1.5-ton floor jack with a round, flat, rubber-padded lifting surface and 4 3-ton ESCO 10499 jack stands with custom pivoting aluminum block stainless steel posts that fit in the i3's jack points.

My new floor jack is much larger and heavier than the basic scissor jack that it replaces which isn't ideal for those of us who live in apartments with limited storage space. My new jack stands are way overkill for our light i3 and are considerably heavier than those they replace. However, they are very high quality with wide, stable bases. I was able to use the wheel chocks that I already had. Jack pad adapters need to have their rectangular support surface be at least only ½" high to avoid transferring lifting force to the i3's plastic jack points. The jack, 1 jack stand, 1 wheel chock, and the modified jack pad adapter can be seen here.

To place an i3 on jack stands, put the car in P and engage the parking brake. Unlock the car to prevent the motion alarm from tripping as the car is being lifted. Place wheel chocks in front of a front and behind a rear tire on the side of the car opposite that which will be lifted first. Position a jack pad adapter on the lifting surface of the floor jack. Roll the floor jack into approximate position below one of the front jack points and raise the jack until the jack pad adapter just touches the jack point. Adjust the position of the jack so that the jack pad adapter will enter the jack point properly, and lift the jack until the rear tire on the same side is off the floor. Place a jack stand under the rear jack point next to the rear tire adjusting the high of the jack and jack stand so that the tire remains off the ground when the car is supported by the jack stand. Lower the jack slowly and move it to the other side of the car.

Position the floor jack with its jack pad adapter under the other front jack point. As before, slowly lift the jack until the rear tire on the same side is off the floor. Because of the stiffness of the i3's chassis, the front wheel on the opposite side will also be off the floor. Because the wheel chocks will no longer be blocking the tires, be careful that the car does not move as the remaining 3 wheels are lifted off the floor. The front of my car moved a bit to the side as the jack was lifting, so watch the jack stand that is supporting the rear of the opposite side to ensure that it remains squarely on the floor and doesn't start tilting. Place jack stands under the rear jack point on the side of the car being lifted and under the front jack point on the opposite side adjusting them appropriately so that the tires remain off the floor as the jack is slowly lowered. Remove the jack pad adapter from the jack.

For some reason, BMW did not provide 2 additional jack points to use to lift an i3 so that jack stands could be placed under the existing 4 jack points. Therefore, the last jack point must be raised by placing the jack under an arm of the front suspension closest to this jack point. Move the jack to under this suspension arm as close to the tire as possible being careful to protect the aluminum suspension arm with the rubber pad on the jack. Slowly raise the jack until a jack stand can be placed under the last jack point keeping an eye on all jack stands ensuring that they don't move or tilt. After the last jack stand is secured, slowly lower the jack and remove it from under the car. The car should now be securely off the floor on 4 jack stands.

To lower the car off the jack stands, just reverse the above steps.
 
FWIW, you should be able to find a floor jack for LOTS less than $400 that will work. I have one from Harbor Freight that I bought on a super special coupon for about $40. The entire BMW jack kit which contains a suitable scissor jack, a torque wrench, gloves, and a few other items can be had for about a lot less than that as well retail, and if you just want the jack, it's less than $100. It fits the lifting point fine. http://www.ecstuning.com/Search/SiteSearch/Bmw_Jack/ES2530819/
 
Sorry I wasn't clear. My Harbor Freight floor jack cost just over $100 including expensive shipping to Honolulu. My 4 jack stands with their custom BMW swivel aluminum block topped stainless steel posts cost $288. So the total was just under $400.

My BMW dealer does not stock the BMW jack kit. They could not guarantee that the jack would fit i3 jack points. There are no returns on specials orders. Besides, being able to use the BMW scissor jack to jack up my car using the 4 jack points does not solve the problem of how to place jack stands under all 4 jack points since the jack would be under one of the jack points. So I needed a jack that could be used under the front suspension as suggested by my BMW shop manager. The BMW scissor jack could not be used to lift the front suspension safely and without potentially damaging the aluminum suspension arms.
 
Re the last lift action ... " Move the jack to under this suspension arm as close to the tire as possible being careful to protect the aluminum suspension arm with the rubber pad on the jack. "

Is the jack w/pad to be placed at the point where the suspension arms come together as a "U" near the wheel? I worry that the "arms" appear to be quite thin.
 
Randy101 said:
Is the jack w/pad to be placed at the point where the suspension arms come together as a "U" near the wheel? I worry that the "arms" appear to be quite thin.
I placed my jack under the frontmost suspension arm as close to the wheel as possible. I couldn't place the jack at the point where the suspension arms join due to interference from the wheel. I've done this probably 5 times without damaging the aluminum suspension arm. Yes, the arms are quite thin, but they must be designed to take the abuse of driving on terrible roads without bending, cracking, etc., so they're strong enough to bear the load of lifting the wheel off the ground.
 
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